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PREMIUMSPOT VISION

PREMIUMSPOT VISION

SKU: STA10000

MULTIFUNCTION SPOT WELDING MACHINE IN THE PREMIUM CLASS WITH COMPLETE SOFTWARE PACKAGE FOR WORRY-FREE AUTOMOTIVE REPAIR!


Fully automatic welding particularly of components made of high or ultra high strength steel, also coated steel sheets or sheet combinations with adhesive. Aluminum welding for thin aluminum sheets up to 4 mm.

Manufacturer approvals

BMW Reference: 39 502700 

Tesla & Many More 

 

All required welding tasks performed by a single device:

 

  • Spot welding in automatic mode without prior adjustments
  • Conventional spot welding in standard mode with setting of current and time
  • Spot-welding with quality assurance and energy control: Welding programs for coated panels and panels still containing traces of paint or adhesive residues, including independent parallel resistance detection system and stabilizing control as well as vehicle-specifi c programs with approved parameters of vehicle manufacturers
  • Spotting, dent repair, pulling of steel plates, welding-on of pins and T-pins (with optional spotter)

 

CHARACTERISTICS PREMIUMSPOT VISION

  • Welding process-control
  • High welding currents even with low fuse protection
  • High output currents >13 kA
  • High quality performance „spot by spot“
  • Energy control
  • Parallel resistance (shunt) detection
  • Reproducible welding quality
  • Welding parameters can be updated via USB-Stick at any time
  • Welding data documentation with the use of Spot QS Viewer (optional)
  • Complete software package
  • Equates to the exposure limit values of the EU-Directive 2004/40/EG
  • Easy and quick exchanging of C- and X-gun adapter

 

WELDING CONTROL

Assurance of production quality by vehicle-specific default parameters  programmed into the control.
Programs can be updated via USB-Stick at any time.
Secure long-term investment, thanks to flexible control system technology and updating of the ”ELMAControl“ developed by ELMA-Tech for most different welding processes.

 

SPOTQS VIEWER WELDING DATA DOCUMENTATION (OPTIONAL)

With the SpotQS Viewer software welding parameters for spot-weld joints are displayed and evaluated. After a welding job the parameters as well as the welding result can be written onto the USB-device. The record of the welding result corresponds to the image of the quality management indicator lights in the control panel.

 

Body repair has never been so easy - Quality welding without adjustments

Automatic energy tracking

Automatic detection of total sheet thickness

Automatic detection of material type

Automatic shunt detection

Automatic energy tracking

 

Optional X Gun Adapter 

X-gun adapters are ingeniously practical! An interesting and economical
option for customers who operate our fully automatic spot welding
machines with standard C-guns, but would need an X-gun for occasional
welding tasks.
Within a minute, the existing C-gun can be converted to an X-gun with
our X-gun adapters.

  • Technical Information

    Connection data
    Voltage: 3 x 400 V 50 Hz
    3 x 208 V 60 Hz
    3 x 220 V / 230 V 50/60 Hz
    3 x 460 V / 480 V 60 Hz
    Max. power: 130 kVA
    Fuse (delayed action): 16 A (> 380 V) Recommended 32 A (< 380 V)
    Protection type: IP 21
    Insulation class: F
    Compressed air supply: 6 bar
    Required ground-fault
    circuit interrupter provided on-site: RCD Typ B+
    maximum power: 130 kVA

    Power unit for transformer gun (10 kHz)
    Output current: 0 - 230 A
    Output voltage: 560 V

    Cooling
    Cooling power: 1000 W
    Tank capacity: 20 l
    Flow rate: 6 l/min


    Construction
    Dimensions (H x W x D): 1220 x 680 x 800 mm
    Weight approx.: 95 kg


    Connection data Transformer C- Gun
    Primary voltage / Frequency: 560 V / 10 kHz
    Primary power (100% ED): 7 kVA
    Protection type: IP 21
    Insulation class: F
    Cooling type: WF


    Welding circuit
    Welding current: 13 kA (dep. on fi tting.)
    Open-circuit voltage: 12,5 V DC


    Mechanical data
    Electrode force: 0-5,5 kN
    Weight (without force)
    C-Gun: 10,5 kg


    Support for C-Gun
    Dimensions (H x W x D)
    Standard version 1980 x 1150 mm
    Extended version with actuator 1500 x 1900 mm (min)
    2050 x 1900 mm (max)
    Special voltage 200-500 V / 50-60 Hz on demand.
    Technical modifications reserved.

  • Optional Accessories

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